Standard tracker card
Validate BLE advertising, buzzer cavity, battery capacity, button feel, and card-edge sealing.
Advanced Cold Press / Process
Cold-Pressed Smart Card Manufacturing: From PCBA to Finished Card
Cold-press manufacturing packages heat-sensitive electronic modules into card and label structures through room-temperature potting and pressing. It fits tracker cards, e-paper smart cards, smart badges, and custom PCBA cold-press projects.
In Yuli’s process, cold lamination covers module integration, pre-press testing, sheet inspection, controlled potting, room-temperature pressing, curing, and finished-product validation. Customers provide the product definition, PCBA, and appearance requirements; Yuli controls RF, acoustics, power, protection, and appearance at defined production checkpoints.
SMT/DIPPCBA production, module assembly, and key incoming-material checks.
PCBA testCheck circuit, buzzer, button, display, battery, and wireless modules before pressing.
Sheet inspectionInspect top sheet, bottom sheet, printing, window, locating holes, and color.
Adhesive pottingControl coverage, voids, overflow, component protection, and edge sealing.
Room-temperature pressingForm the product at room temperature and reduce thermal risk to sensitive parts.
Final testValidate function, RF, sound pressure, waterproofing, drop, pressure resistance, and appearance consistency.
Application Scope
Cold pressing packages electronic modules into a thin card body.
PCBA component height, battery position, antenna clearance, sound path, display window, and button structure determine whether the card can be formed reliably, so structure, power, RF, and appearance must be confirmed within one stack-up.
StructureThickness, local protrusions, windows, edge sealing, bending, and pressure resistance.
PowerUltra-thin battery, welding method, protection circuit, standby current, and wake strategy.
WirelessBLE, NFC, UWB, and LoRa modules require antenna clearance and test methods.
FinishPrinting, surface texture, window material, abrasion resistance, and branded customization.
E-paper smart card
Validate display window, refresh method, e-paper protection, battery life, and surface wear resistance.
Smart badge
Validate wearing method, identity display, location protocol, waterproofing, drop, and system connection.
Custom PCBA cold press
Validate the thin packaging space for customer-supplied boards and define production tests.
Submit manufacturing data for a cold-press structure review
Share PCBA size, component height, target thickness, module list, battery specification, antenna position, appearance, validation requirements, and volume. Yuli will confirm the stack-up, prototype scope, and production test method.